Upon inspection, the grease was found contaminated and separating, with noticeable "dents" or craters on the outer race.
A mining site faced recurring failures in vibrating screen gearboxes. Practical Case Studies On Vibration Analysis Pdf
Key takeaway:
High-frequency filtering techniques (such as PeakVue or Spike Energy) used to detect early-stage bearing and gear defects by isolating stress waves. Upon inspection, the grease was found contaminated and
300 kW gearbox, input 1450 RPM, output 290 RPM. Symptom: Intermittent high-frequency “clacking” under load; no change in housing temperature. input 1450 RPM
: Initial vibration levels on both fan bearings were found to be very high even under "no load" conditions.